To test your battery, youll need a multimeter set to voltage. You can post now and register later. The fuel ejector is another source of Massimo UTV engine problems. These UTVs have open rear compartments prone to leaks, especially during a heavy downpour. A clogged ejector can cause overheating and engine breakdown. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. For carbureted ATVs, there will be an adjustment screw to set the idle. Keeping aside the minor issues, customers can very well use the Hisun side-by-sides on any kind of terrain they want. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. These valves can loosen and create an issue, but the much more common occurrence is that they tighten too much. BBB Business Profiles may not be reproduced for . This may assist you in narrowing down the problem. Massimo 500 will only crank when I jump solenoid with screwdriver cranks right up and runs great. About Us; Staff; Camps; Scuba. I pulled the plug and its brown as it should be. Be sure to keep all the filters clean and replace them as necessary. These may include the following. and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. VMC Chinese Parts $ 8.75. Uncategorized. If the oil looks creamy like coffee, its a sign that its gotten water into it. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. The shift fork is what shifts the gears in place. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. Okay mine isnt fixed. Check for loose, torn, or cut wires before hitting the road. Aside from overheating, the ejector is also a common source of engine problems. winch, roof, windshield, headlights/tail lights and turn signals. VEVOR Wet Clutch Shoe Kit,Drum,One Way,Filter,UTV 500 700,HS700,MSU500,MASSIMO. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. does anyone have the correct part # for the oil filter. However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. But wont start with key doesnt do anything when I turn the key. What I found was it does not take much for it to become air bound. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. Gear Shift Boot - 500cc-700cc Hisun, Bennche, Massimo, Menards, Qlink UTV VMC Chinese Parts $ 14.95. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. I think I put most of the miles on it, so they sold it to me. The engine sometimes overheats without any known cause. Any misfire or white smoke on start up? Scuba Certification; Private Scuba Lessons; Scuba Refresher for Certified Divers; Try Scuba Diving; Enriched Air Diver (Nitrox) One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. 2022 HONDA PIONEER 520 AND 500 . The only symptom I could find is air bubbles in coolant tank. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. Set the gear shifter to neutral. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. Read moreabout us here. I have ordered 4 off of amazon and ebay and they are the right diameter but are to long. The light came on again today. I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. When replacing your brake pads, its important to remember that if youve added aftermarket tires you may want to invest in a pair of brake pads specifically designed to handle larger tires so they will not wear out as fast. , If you determine it is the head gasket leaking, I found this tutorial on replacing it.. seems fairly simple ..https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement if you want to do it yourself. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. Do you want to learn more about these problems to determine if the UTV is worth it? Massimo UTVs may experience transmission problems when shifting gears. But even without creep, the problem may be with one of these components. Make sure the oil level is correct or the bike may not shift as it should. The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. I did see that and wonder if the 750 is the same but just bigger. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. To bleed the air from the system of your UTV, follow the steps below. If it looks faulty, replace it. Vincent, Massimo T-Boss 410 Died on the run and won't restart, Massimo Tboss 410 won't operate in reverse, Bad bearing on a 2019 T-Boss 550 Golf, how to attack? If it does, your fuel pump should be in good shape. The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. Powered by Invision Community. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. Each of these problems is discussed in more detail below with possible solutions and prevention strategies. Joe Breaux I bleed the top one and 0 water. ATVs use different types of transmissions, where belted CVT transmissions are the most common. This initial test allows you to narrow down the possible culprits of your gear-shifting issue. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. If it does, you should be good to go. This relieves the tension on the gearbox and allows you to shift gears. We will explore some of the Massimo UTV problems. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. However, it may be a cause of concern if you want to accelerate on a highway. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. or Best Offer. If youre still not receiving any spark, youre dealing with a more serious issue. I wish I had bought the Honda instead. When they get clogged, they will rob your power and acceleration. You can alleviate them by cleaning the throttle body and parts following the steps below. Free shipping. Add new oil to the correct level. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. Regular maintenance can sometimes fix performance issues. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems The exhaust smells like raw gas for a little while. There may be debris or metal shavings constricting the gears. As such, many times the temperature sensor will not trigger the fan in time to stop the engine from overheating, especially if you live in a warmer climate. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. I hope its cured.. Good luck. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. I guess it must be the gasket allowing gas into cooling system, but it shows no evidence of leak in the exhaust or oil.. it must be a very tiny leak. Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. Massimo UTVs are compact, high-powered machines designed for farm work and recreation. The clutch should be scuffed up too then cleaned with rubbing alchohal. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. Thinking head gasket. Inspect the air filter for blockage or damage. The commonest of these is the headlights. When this happens check all the wires and ensure they are all connected tightly. The machine runs perfectly all the time.. just no water circulating. Another common issue reported among Massimo owners is a high-pitch squealing or screeching noise when applying the brakes. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. Begin by troubleshooting the externals as they are the most accessible. Add to Cart. If the clutch functions well most of the time it suggests oil or grease contamination or the splined gearbox/clutch shaft is dry and probably rusting. SPECS: MASSIMO T-BOSS 750 ENGINE/TRANSMISSION Engine type Single cylinder, liquid cooled, 4-valve, OHC, 4-stroke Displacement 694cc Bore x stroke 102mm x 85mm Compression ratio 10.2:1 Lubrication system Wet sump Additional cooling Auto fan Induction EFI The most typical carburetor repair is to replace the needle valve and seat. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. Leaking is another common Massimo UTV problem you should be aware of. No smoke and no water coming out exhaust. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. There is air in the system. Since day one the Massimo transmission grinds when switching gears. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. Inspect the emission system and transfer pump screen for any fault. Massimo utv is tough and can withstand any terrain. Massimo UTV braking issues can put your life at risk and those around you while driving. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . Engine Compression. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. They are often thousands less than their competitors, but they still have their list of common problems. How To Fix Massimo UTV Transmission Problems. 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. Cant find any exploded diagrams that show it.. how to I remove it? The company was founded in 2009 and has since then grown tremendously. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . Locate the transfer case near the transmission and inspect it. The mechanism for engaging or disengaging the diff may be broken. I once smelled antifreeze so went thru and tightened all clamps and checked for leaks with none found but I did find one clamp that I tightened a few turns so could have been sucking air. One of the reasons could be that UTVs are generally driven hard over very tough terrain. This however depends on your budget and the type of Massimo UTV. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. I pulled the plug and its brown as it should be. Massimo has a warranty on its products, but it is incredibly lacking. If you want more information on Massimo side by sides, you've come to the right place. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. About | Contact Us | Privacy Policy Copyright2023. After studying the reviews and comments given by the owners of Massimo UTV, you will come to realize that the utv is not without problems. Its unlikely that your exhaust may become clogged, but it can happen. The Vector 500 Camo features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. If gas is flowing freely, the fault is in the carburetor or injectors. If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. Especially wires that are vital to keeping the vehicle running. At home, park your UTV in a car park. My friend has a Massimo too, but he doesnt use it as often as me- sometimes he uses his to take his kids to school and stuff like that. Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. I use it for work around the house and on the plantation. So now I'm in the process of reassembling the vehicle. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | info@scautosports.com | 8050 . Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. Tensioner Cam Chain w/ Gasket UTV ATV . Aside from that, I will check the engine compression and valve lash. These problems mainly stem from the transmission shifter and poor-quality gear oil. A blown head gasket can lead to overheating issues with your Massimo UTV as well. MSRP: $823.99. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. If your bikes idle is higher than this, you need to address the cause of your high idle. Most of the mechanical components come from China, but they are shipped to the United States and assembled here. Theres not one. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns.